Production of Bellow Couplings Using Manufacturing Technologies

bellow-coupling

A coupling is mechanical device used for multiple applications such as Dismantling pipe lines, Loading and unloading of Liquids. It has been designed to connect two shafts together at their ends for transmitting the power. Generally couplings do not allow disconnections of shafts during operation.

The ultimate goal of couplings is to connect two portions of rotating devices. While allowing some degree of misalignment, action or both and for revolution frequency in momentum and positioning factors.

How Bellows couplings made? Basically they are made from a stainless steel tube hydroformed to create deep corrugations which creates the flexibility across axial, angular and parallel shaft misalignments, however bellows absorbs any slight misalignments between the mounting surfaces of two components.

Following are the technologies are used for making the Bellow Couplings Joints

Pliant Bellows manufactures the bellow couplings using state of the art machines. The process of corrugating the tube can be done several different ways, the most common is mechanical expander forming and hydroforming.

Plaint Bellow have the best machinery for both type of corrugations designed by the US designers. Using the latest technology available in computerized bellows design analysis to EJMA guidelines.

Hydroforming

Plaint Bellows incorporates a Hydroforming forming process that is the superior method to formed a bellow couplings that achieves the same low metal thinning results. The process starts with a tube of steel placed into a machine die. A hydroforming press then pressurized water inside the tube and creates corrugations along the length of the tube and once the tube has been corrugated into a bellows the two coupling hubs are attached by welding or using different methods.

Mechanical Expander

The method is widely used and most common method in manufacturing of bellow couplings. This method is divided in two steps.The process begins with a stainless steel tube placed over the die on the bellows forming machine. The machine is now programmed to form the bellows corrugation to the exact engineered diameter. The tube is rotated as the dies expand and contract creating an even expansion without concentrated thinning.

As we are standing in the 21st century, no doubt there are many technical and sophisticated ways to design metal bellows, still many industries lack these superior techniques. Pliant Bellows manufacture high-quality metal expansion joints by using hydroforming & mechanical expander technology keeping clients specifications in mind.

Re-Rolling Process

The re-rolling step is a secondary process where the shape of the formed metal bellows is finalized and cold worked to the exact geometry that was determined by the design engineer. Some unscrupulous expansion joint manufacturers skip this process and just compress the bellows to size in a press thus reducing the performance characteristics of the finished bellows.

At Pliant Bellows we offer the range of couplings and expansion joints, you can check out all products manufactured by the Pliant Bellows by clicking here.

How we are leading the market by our products?

Leveraging on our experience and expertise from last 40 years Pliant Bellows is a leading metal bellows and bellows expansion joints designer, supplier and manufacturer in India. Plaint bellows have global presence in terms of manufacturing Metal Bellow expansion joints and Stainless steel bellow manufacturers in India. With global clients,The company has evolved to be one of the best designer and supplier of SS bellow expansion joints, Stainless steel bellow and metal bellow expansion joints.

"Pliant Bellows" is an ISO 9001: 2015 certified company in India. It Certified by joint accreditation system of Australia and New Zealand in the field of Design, Manufacturing & supply of metal Bellows and metal Expansion Joints / Compensators.